Hydraulic Load Balancing for Complex Lifts
In lifting operations, handling heavy or imbalanced loads can be challenging. The pewag levo Load Balancer and Compensator operates using hydraulics, for precise lifting, tilting, and balancing with minimal personnel and reduced energy usage.
What is the pewag levo Load Balancer?
The load balancer is designed to keep loads level or positioned at specific angles during lifting operations, making it suitable for construction, renewable energy, aerospace, and concrete applications.
By integrating hydraulics at its core, the levo system provides smooth, jerk-free motion, reducing shock, vibration, and potential damage to the load. Its robust all-metal construction ensures long-term durability in tough industrial environments, while its remote-controlled operation allows safe handling from a distance.
Delta Plates are used for various lifting and pulling applications. They can be used on their own for specific applications and in conjunction with the Clevis Drop Link.
Applications: what is the load balancer used for?
The system is suitable for a wide range of industries and lifting challenges:
- Chemical & Oil Industry – The load balancer enables smooth repositioning of valves from horizontal to vertical and effortless pipe connections.
- Solar Energy – Use the load balancer to accurately position subframes and solar panels during large-scale park installations. More pre-assembly in the factory means less on-site labour.
- Concrete Industry – With the levo load balancer, floors and walls can be installed with fewer personnel and minimal risk of damage thanks to precise load control.
- Aerospace & Drone Industry – The load balancer ensures delicate components and long heat shields are installed precisely, reducing manual handling and error margins.
- Construction – Position steel structures and bolted connections accurately with the load balancer, tilting and moving profiles in the air rather than on the ground, reducing damage and labour.
- Energy Production & Storage – Our load balancer optimises efficiency and performance for energy production and storage, helping companies streamline processes and operate sustainably.
- Wind Energy – The load balancer provides safe, precise positioning of wind turbine blades and components, ensuring optimal control and speed during production.
- Housing – Compensators on the load balancer deliver maximum precision for unit installation, making housing construction faster, safer, and more reliable.
Key Features
- Hydraulic Precision – Enables multiple movements in a single, fluid motion, and full control of heavy or imbalanced loads.
- Remote Operation – The pewag balancer and compensator are both powered remotely. The standard remote control enables safe lifting and placement from a distance. The lightweight and ergonomic design makes the levo compensator and balancer easy to control and comfortable to use. When not in use the remote can be stored inside the balancer or compensator.
- Versatility – Can be used with a belt attachment for load rotation, and is suitable for lifting horizontally, at angles, or rotating subframes and solar panels in large-scale renewable installations.
- Safety and Certification – CE and UKCA certified, with dual safety mechanisms, IP65 protection and free-release options. Integrated floodlight provides clear, hands-free illumination for safe and efficient work during nighttime or low-light conditions.
- Durability and Efficiency – All-metal construction, minimal maintenance, low energy consumption, and designed to withstand industrial environments.
Why Hydraulic Operation Matters
Traditional load balancing is often electric-powered and labour-intensive. The load balancer’s hydraulic design delivers precise control and continuous load movement without stopping. This reduces energy use, manpower and maintenance.
Safe and Durable
Hydraulic precision ensures smooth lifting with reduced shock and vibration. Built-in safety features include dual locking mechanisms to prevent accidental release, and floodlights for night or low-light operations. These features protect both operators and loads during lifting. All units feature robust, all-metal construction with no plastic components. This ensures reduced wear and long service life, even in demanding industrial environments.
Summary
The pewag levo Load Balancer and Compensator sets a new standard for precise, efficient, and safe handling of heavy or imbalanced loads. Its hydraulic core, remote operation, and durable design reduce manual labour, increase efficiency, and enable safer lifting across multiple industries.
Whether positioning solar panels in a renewable energy park or handling complex roof sheets in construction, the pewag load balancer system provides control, adaptability, and reliability for every lift.
To find out more or get a quote, contact the sales team on +44(0) 1202 621 511 or email [email protected]