Lifting Beams

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Lifting Beams for Low-Height Lifts

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Choose from the Multi-Point Beam, CLS or a Custom Lifting Beam

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Spans from 0.25m – 20.50m and WLL 13t – 240t

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Available with multiple pad eyes and lifting points

Multi-Point Lifting Beams

Clamp Lifting System (CLS)

Custom Lifting Beams

Lifting Beams in Action

Modulift’s lifting beams are used across the construction, oil & gas, breakbulk and wind sectors to solve lifting problems worldwide. Here are just some of the projects we have worked on. View all Case Studies.

Why Trust Modulift for your Lifting Beams?

Modulift have been manufacturing high-grade lifting equipment for over two decades. We have supplied our beams to projects worldwide, always ensuring our products meet the outstanding quality we are known for.

After discussing your project’s requirements with you, we will use our expertise to design and supply a lifting beam that performs exactly as you need it to. We will offer you our expert guidance all the way, so you can be sure you’re getting the absolute most value out of your investment.

Wondering how our beams have been used in the past? Read through our case studies!

Lifting Beams FAQs

What is a lifting beam?

A lifting beam is a specialised piece of equipment used in material handling and lifting operations. It is designed to facilitate the safe and efficient lifting of loads, especially when the load is too large or awkwardly shaped to be lifted using standard lifting methods. The primary purpose of a lifting beam is to distribute the load’s weight evenly across its length, preventing damage to both the load and the lifting equipment.

Typically, a lifting beam consists of a long, horizontal beam with attachment points at specific intervals along its length. These attachment points, often equipped with hooks or other connection devices, allow for the secure attachment of lifting slings, chains, or other rigging components. The lifting beam itself is connected to the lifting equipment, such as a crane or hoist, which then elevates the load.

One of the key advantages of using a lifting beam is its ability to provide stability and balance during the lifting process. By distributing the load over a wider area, the risk of tilting or uneven weight distribution is minimized, reducing the likelihood of accidents and ensuring a more controlled lift. Lifting beams are commonly employed in various industries, including construction, manufacturing, and logistics, where the need to lift and move heavy or cumbersome loads is a routine part of operations.

It’s important to note that lifting beams should be carefully selected and designed based on the specific requirements of the lifting task, taking into consideration factors such as the weight, dimensions and centre of gravity of the load, the lifting equipment used, and the environmental conditions. Proper training and adherence to safety regulations are essential when using lifting beams to ensure the protection of personnel and the integrity of the load being lifted.

How do you lift beams into place?

Lifting beams into place involves a careful and systematic process to ensure the safety of both the workers and the materials being lifted. The specific method may vary depending on the type of lifting equipment used, the size and weight of the beams, and the characteristics of the construction or installation site. Here is a general outline of the steps involved in lifting beams into place:

  1. Assessment and Planning:
  • Evaluate the characteristics of the lifting task, including the weight and dimensions of the beams, the location of the lifting points, and any potential obstacles or hazards.
  • Plan the lift, considering factors such as the type of lifting equipment needed, the rigging configuration, and the sequence of the lift.
  1. Selection of Lifting Equipment:
  • Choose the appropriate lifting equipment for the task, such as cranes, hoists, or forklifts, based on the weight and size of the beams.
  • Ensure that the lifting equipment is in good working condition and that its capacity exceeds the weight of the beams.
  1. Rigging Configuration:
  • Attach the lifting beams to the selected lifting equipment using a suitable rigging configuration. This may involve using lifting slings, chains, or other approved lifting accessories.
  • Ensure that the rigging is properly secured and that the attachment points on the beams are designed to handle the load.
  1. Communication:
  • Establish clear communication between the crane operator or equipment operator and the ground personnel involved in guiding the lift.
  • Use hand signals, radios, or other communication devices to coordinate the lifting process.
  1. Lifting and Placement:
  • Lift the beams gradually to avoid sudden movements or swinging.
  • Position the beams carefully into place, guided by ground personnel if necessary.
  • Verify that the beams are securely in place and that there is no risk of slippage or movement.
  1. Securing and Checking:
  • Once the beams are in position, secure them using appropriate fastening methods, such as bolts or welding.
  • Conduct a thorough inspection of the lifted beams and the surrounding area to ensure that everything is secure and in compliance with safety standards.
  1. Documentation and Compliance:
  • Keep records of the lifting operation, including load weights, equipment used, and any safety precautions taken.
  • Ensure that the lift adheres to relevant safety regulations and industry standards.

It’s crucial to follow established safety protocols, provide adequate training to personnel involved in the lifting operation, and conduct thorough risk assessments before lifting beams into place to mitigate potential hazards.

What are the advantages of lifting beams?

Lifting beams offer several advantages in material handling and lifting operations, contributing to enhanced efficiency, safety, and versatility. Some of the key advantages of lifting beams include:

  1. Load Distribution:
    • Lifting beams are designed to evenly distribute the weight of a load along their length. This helps prevent uneven loading and minimises the risk of tilting or shifting during the lift, ensuring greater stability.
  1. Versatility:
    • Lifting beams are versatile and can be adapted for various lifting tasks. They can accommodate different load sizes and shapes, making them suitable for a wide range of applications in industries such as construction, manufacturing, and logistics.
  1. Reduced Rigging Time:
    • Using a lifting beam with multiple attachment points can reduce the time required for rigging. Multiple connection options allow for flexibility in choosing the most suitable lifting configuration for a given load.
  2. Improved Control:
    • Lifting beams provide better control over the lifting process, especially when compared to lifting individual items separately. This control is crucial for the safe and precise placement of heavy or awkward loads.
  3. Enhanced Safety:
    • The even distribution of load weight and the controlled lift facilitated by lifting beams contribute to a safer lifting operation. This minimises the risk of accidents, such as load instability or structural failure, protecting both personnel and the materials being lifted.
  4. Customization:
    • Lifting beams can be designed and customised to meet specific lifting requirements. This includes considerations for load capacity, dimensions, and the number and placement of attachment points.
  5. Increased Efficiency:
    • Lifting beams can improve the efficiency of lifting tasks by providing a centralised lifting point for loads that would otherwise require multiple attachment points. This centralised approach streamlines the lifting process and reduces the complexity of rigging.
  6. Cost-Effective:
    • In situations where lifting multiple items individually would be time-consuming and less efficient, using a lifting beam can be a cost-effective solution. It allows for the simultaneous lifting of multiple items, saving time and resources.
  7. Reduced Structural Stress:
    • By evenly distributing the load, lifting beams help minimise stress on the structure or lifting equipment. This contributes to the longevity and reliability of both the lifting beams and the equipment used for the lift.
  8. Compliance with Safety Standards:
    • Lifting beams are designed to meet safety standards and regulations. Using compliant equipment ensures that lifting operations adhere to industry guidelines, reducing the risk of accidents and ensuring a safer working environment.

It’s important to note that while lifting beams offer numerous advantages, their proper selection, use, and maintenance are crucial for ensuring safety and efficiency in material handling operations. Employing trained personnel and adhering to safety guidelines are essential components of successful and secure lifting operations using lifting beams.

What is the safe working load for lifting beams?

The safe working load (SWL) for lifting beams varies depending on several factors, including the design of the lifting beam, its material, construction, and the specific application for which it is intended. The safe working load is the maximum weight that a lifting beam is rated to safely lift under normal working conditions.

The SWL is typically specified by the manufacturer and is clearly marked on the lifting beam itself. It’s crucial to adhere to the specified SWL and never exceed this limit during lifting operations to ensure the safety of personnel, equipment, and the load being lifted.

When determining the appropriate lifting beam for a particular task, it’s essential to consider factors such as:

  1. Weight of the Load:
    • The lifting beam’s SWL must be greater than or equal to the weight of the load being lifted.
  2. Lifting Configuration:
    • Consider the type of lifting equipment and the rigging configuration being used. The SWL should account for the specific angles and arrangements of the lifting slings or chains.
  3. Environmental Conditions:
    • Take into account environmental factors, such as wind, temperature, and any other conditions that might affect the stability and safety of the lift.
  4. Usage Conditions:
    • Ensure that the lifting beam is used within the specified parameters, including the correct attachment points, angles, and any other guidelines provided by the manufacturer.
  5. Compliance with Standards:
    • Check that the lifting beam meets relevant safety standards and regulations. Compliance with industry standards ensures that the equipment has undergone testing and meets established safety criteria.

It’s important to note that using a lifting beam beyond its rated SWL can lead to equipment failure, posing serious safety risks to personnel and property. Regular inspections, proper maintenance, and adherence to safety guidelines are essential for the safe use of lifting beams.

Always consult the manufacturer’s documentation and guidelines for the specific lifting beam in use, and when in doubt, seek advice from qualified professionals or engineers with expertise in material handling and lifting operations. Additionally, local safety regulations and standards should be followed to ensure compliance with legal requirements.

How do you calculate safe working load of a beam?

The safe working load (SWL) of a beam is typically determined by the manufacturer based on engineering calculations, testing, and compliance with safety standards. As an end user, it’s crucial to rely on the manufacturer’s specifications and not attempt to calculate the SWL independently, as it involves complex engineering considerations.

However, it’s helpful to understand some of the factors that manufacturers take into account when determining the SWL of a lifting beam:

  1. Material Strength:
    • The material from which the lifting beam is made plays a significant role. Different materials have varying strengths, and the manufacturer considers the yield strength of the material to establish load-bearing capacity.
  2. Design Factors:
    • The design of the lifting beam, including its shape, size, and construction, influences its load-bearing capacity. Engineering principles are applied to ensure that the beam can safely distribute loads without failure.
  3. Geometry and Configuration:
    • The geometry of the lifting beam and the arrangement of attachment points are critical. The manufacturer considers how these factors affect the stress and loading on the beam.
  4. Welding and Connections:
    • The quality of welding and connections is essential for the overall strength of the lifting beam. Manufacturers follow welding standards and guidelines to ensure the integrity of the connections.
  5. Testing and Certification:
    • Lifting beams typically undergo rigorous testing to verify their load-bearing capacity. Certification processes may involve static load tests, dynamic load tests, and other assessments to ensure the beam’s reliability.
  6. Factor of Safety:
    • Manufacturers apply a factor of safety to the calculated load-bearing capacity to provide an additional margin of safety. This factor accounts for uncertainties in the load, variations in material properties, and other potential factors that could affect the beam’s performance.

As an end user, it’s crucial to:

  • Refer to Manufacturer Specifications: Always consult the manufacturer’s documentation and markings on the lifting beam for the specified SWL. The manufacturer is responsible for determining and communicating the safe working load based on their engineering calculations and testing.
  • Follow Guidelines and Standards: Adhere to industry standards and guidelines for the use of lifting equipment. Compliance with established safety standards helps ensure that the lifting beam is used safely and within its intended parameters.
  • Regular Inspections: Periodically inspect the lifting beam for signs of wear, damage, or other issues. Any concerns about the integrity of the lifting beam should be addressed promptly, and the equipment should be taken out of service if necessary.

If there are uncertainties or if modifications to the lifting beam are needed, consult with the manufacturer or a qualified engineer with expertise in material handling equipment. Attempting to calculate or modify the safe working load without proper knowledge and expertise can compromise safety.

What is the maximum legal limit for lifting load by hand?

The maximum legal limit for lifting loads by hand can vary depending on the country, region, and applicable occupational health and safety regulations. Different jurisdictions may have specific guidelines and standards in place to ensure the safety of workers engaged in manual lifting tasks.

In the United States, for example, the Occupational Safety and Health Administration (OSHA) provides guidelines for manual lifting activities. OSHA does not specify a specific weight limit but emphasises the importance of assessing the risks associated with manual lifting tasks. Factors such as the weight of the load, the distance it needs to be carried, and the frequency of lifting are considered in determining safe practices.

In the European Union, the Manual Handling Operations Regulations set out specific requirements for employers to assess and manage the risks associated with manual handling, including lifting. The regulations provide a guideline known as the Maximum Weight Limit Value (MWL), which suggests that the recommended maximum weight for lifting in most cases is 25 kilograms (55 pounds). However, this is a guideline, and the focus is on conducting risk assessments to determine safe practices.

It’s essential to consult the specific occupational health and safety regulations applicable to your location to understand the legal limits for manual lifting. Additionally, employers are encouraged to implement ergonomic solutions, provide proper training, and use mechanical aids or assistive devices when necessary to reduce the risk of injuries associated with manual lifting.

Regardless of the legal limits, it’s crucial for employers and workers to prioritise safety and take measures to minimise the risks of manual lifting, such as using proper lifting techniques, maintaining good posture, and seeking assistance or using lifting aids when handling heavy loads.

What is the safe lifting limit?

Determining a safe lifting limit involves considering various factors, and there is no universal or one-size-fits-all value that applies to every lifting scenario. The safe lifting limit depends on factors such as the individual’s physical capabilities, the nature of the lifting task, and the presence of ergonomic controls. Various organizations and guidelines provide recommendations and criteria for safe lifting practices:

  1. National Institute for Occupational Safety and Health (NIOSH):
    • NIOSH in the United States provides guidelines for safe lifting, recommending that lifting tasks be limited to a maximum load of 51 pounds (23 kilograms) if the task is performed under optimal conditions. However, they emphasize the importance of considering additional factors, such as the frequency of lifting, the distance carried, and the posture adopted during lifting.
  2. Occupational Safety and Health Administration (OSHA):
    • OSHA in the United States does not specify a specific weight limit for manual lifting but emphasizes the need for employers to assess the risks associated with manual handling tasks. They recommend the use of engineering controls, administrative controls, and safe work practices to minimize the risk of injuries.
  3. Manual Handling Operations Regulations (MHOR):
    • In the European Union, the Manual Handling Operations Regulations provide a guideline known as the Maximum Weight Limit Value (MWL). The recommended maximum weight for lifting in most cases is 25 kilograms (55 pounds). However, this is a guideline, and employers are encouraged to conduct risk assessments to determine safe practices.
  4. National Occupational Health and Safety Commission (NOHSC):
    • In Australia, the NOHSC provides guidelines stating that the maximum recommended weight limit for lifting tasks is 55 pounds (25 kilograms). Again, employers are advised to assess the specific conditions and adjust the guidelines accordingly.

It’s important to note that these recommendations are general guidelines, and individual factors play a significant role in determining a safe lifting limit. Factors include an individual’s physical condition, age, training, and the specific characteristics of the lifting task, such as the frequency of lifts, duration, and environmental conditions.

Employers are encouraged to conduct ergonomic assessments and risk analyses for manual handling tasks, providing training to workers on proper lifting techniques, and implementing engineering controls or assistive devices when applicable. The goal is to prevent musculoskeletal injuries and promote a safe working environment. Workers are also encouraged to communicate with employers about any concerns related to lifting tasks and to follow safe lifting practices.

Make an Enquiry or Find a Distributor

To contact Modulift please complete our enquiry form or call us

Download Brochure

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